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Engineering Solutions and service providers
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ON-LINE DISPATCH MONITORING SYSTEMS “PACK-LINK”
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Technocem had developed its state of the art software”PACK-LINK”.This is multiuser
software, which can integrate upto 8 Packers of a Cement Packing Plant. to a single
PC.A plant engineer can observe the status of ach Packer along with all its Spouts.
Whenever a spouts discharge filled bags, the software captures it’s displayed weights
alongwith no. of bags discharged from this spout, deviation from the target weight
and this information can be displayed in the eye soothing MS Excel format, Bar charts,
Graphs for the presentation purpose. This Software employs SQL database, which can
store the dispatch data for upto six months and any desired data can be accessed
by merely submitting a query.
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The software also indicates that in a plant, which Packer is facing shortfall in
the output and erratic weights in addition to any particular spout. These informations
indicate the status of the faulty packer/spout to the plant engineer, so that they
can be attended immediately or during the preventive maintenance depending on the
extent of malfunctioning.
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PACK-LINK has an inbuilt feature of checkweighing/Bad Bag Tracking. By virtue of
this feature, a user can set a lower limit and the upper limit for a 50.00Kg bag
to be dispatched.E.g if the lower limit has been kept -500 Gms and upper limit has
been set at +600 Gms, then any bag weighing less than 49.50 Kg and over 50.60 Kg
shall be tracked down by the software. The software shall initialize a DIDO (Digital
Input and Digital Output) card, which will provide a signal of 24 VDC/230VAC against
this event. This signal can be used for driving a bag diverter or the belt tripping
as soon as this bag gets discharged from the Packer on the belt and the faulty bag
shall be rejected or will be identified immediately. This function prevents the
dispatch of underweight and overweight bags into the market.
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We have successfully installed this system at Ambuja Cements Ltd, ACC Ltd., Grasim
Industries Ltd. and J.P.Industries where these are running without any problem since
last 6-7 years (around 15 locations).
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This type of job was first done successfully at C. Cements India in the year 1999
and till now we have upgraded over 19 packers.
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Conversion of old Mechanical/Pneumatic Packers to Electrical Packers
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Technocem has facilities for converting old rotary mechanical Packers to the new
type electrical/electronic rotary Packers. This type of job was done successfully
at chariot Cements in the year 1999.
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Conversion of old electronic Packers to new modified electronic Packers
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Technocem has dedicated expertise for converting old Electronic Rotary Packers to
the new type SMD based advanced Electronic based Packers. For this Technocem is
associated with renowned special electronic weighers manufacturers based in Japan,
Belgium, Gemany and Italy. These new electronics are maintenance free, robust and
can be programmed and calibrated remotely from the P.C.in the control room. The
type of network between the PC can be wired or wireless, depending on the customer
requirement.Whenever, we upgrade an old electronic Packer to a new electronic Packer;
we develop a new user friendly Dispatch Monitoring Software compatible with that
particular electronics.
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This job was first done successfully at Vikram Cements, Chitorgarh in year 2002
and with the latest at Confident Cement Ltd. at Bangaladesh in the year 2009. Till
now Technocem has upgraded over 27 packers.
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Latest Updates
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